

With the industry developing, more and more waste tires are scraped which caused more serious environmental pollution. If we just scrap them on land casually, it will not only occupy place, but also have the possibility pollute soil and groundwater with time going on. So choosing a proper way to dispose scrap tires is very important.
Scrap tire to oil pyrolysis plant
Scrap tires to oil pyrolysis plant will offer you an attractive method for transforming scrap tires into useful pyrolysis oil, carbon black and steel wires. Owing to scrap tires have high calorific value which is comparable to coal and crude oil, the pyrolysis oil produce by scrap tires can be used directly as fuel in some big factories.
The main technology of scrap tire to oil pyrolysis plant is pyrolysis, it refers to the thermal decomposition of scrap tires in the absence or lack of oxygen to break it into its constituent parts, such as pyrolysis oil, synthetic gas, char(carbon black) and steel wires. This is the formula of the pyrolysis process:
(-CH2-CH2-)n → n[C+H2+CH4+C2H6+C3H8+C4H10+…+C11H24+…C20H42+…]
(Tips: C5H12~C11H24 is gasoline fraction, C12H26~C20H42 is diesel fraction, C20 above is heavy oil fraction). Cracking and post -cracking usually take place progressively as the temperature rising around 300℃.
The formula of scrap tire pyrolysis process
Working process of scrap tire to oil pyrolysis plant:
1.Putting scrap tires into pyrolysis reactor with auto-feeder and make sure both the feeding door and slagging door are closed tight.
2. Heating the pyrolysis reactor to pyrolyze the scrap tires into oil gas with the temperature rising of temperature.
3. Condensing the oil gas by cooling system. The pyrolysis oil gas enters the condensing system which will be fell into oil tank after becoming liquid oil.
4. Discharging the carbon black. When the temperature in the reactor is cooled to below 40°C, the carbon black in the furnace will be discharged through the underground sealing device to avoid secondary pollution to the environment.
5. Pulling out the steel wire. After discharging the carbon black, opening the feeding door, and pulling out the steel wire as son as possible better control it within 5~10 minutes.
Main advantages of scrap tire to oil pyrolysis plant:
1.Safety
The scrap tire to oil pyrolysis plant has equipped with professional safety devices, such as alarm apparatus, safety valve, pressure meter and vacuum system which can make sure the working process safety.
2.Energy-saving
Except the fuel, this scrap tire to oil pyrolysis plant will recycle the incondensable gas to heat the pyrolysis reactor to save energy.
3.Environmental friendly
In order to protect environment, this scrap tire to oil pyrolysis plant has equipped tail gas system to clean the polluted gas. And if you want to get higher environmental standard, we offer additional desulfurization dedusting tower for you to choose.
Technical data of scrap tire to oil pyrolysis plant:
No. |
Items |
Contents |
||
1 |
Equipment type |
DY-1-6 |
DY-1-8 |
DY-1-10 |
2 |
Raw material |
Waste plastic |
Waste plastic |
Waste plastic |
3 |
Structural form |
Horizontal rotation |
Horizontal rotation |
Horizontal rotation |
4 |
24-hour Capacity |
6 ton |
8 ton |
10 ton |
5 |
Oil yield |
2.7-3.3ton |
3.6 -4.4ton |
4.5 -5.5ton |
6 |
Operating pressure |
Normal |
Normal |
Normal |
7 |
Material of pyrolysis Reactor |
Q245R |
Q245R |
Q245R |
8 |
Thickness of pyrolysis Reactor |
16mm |
16mm |
16mm |
9 |
Rotate speed of pyrolysis Reactor |
0.4turn/minute |
0.4turn/minute |
0.4turn/minute |
10 |
Total power |
19KW |
19KW |
19KW |
11 |
Mode of cooling |
Water cooling |
Water cooling |
Water cooling |
12 |
Cooling area of condenser |
100sqm |
100sqm |
100sqm |
13 |
Kind of transmission |
Internal gear drive |
Internal gear drive |
Internal gear drive |
14 |
Noise dB(A) |
≤85 |
≤85 |
≤85 |
15 |
Size of Reactor(D×L) |
2200×6000 |
2200×6600 |
2600×6600 |
16 |
Working form |
Intermittent operation |
Intermittent operation |
Intermittent operation |
17 |
Delivery time |
25days |
25days |
25days |
18 |
Weight |
27T |
30T |
35T |
(If you have other demands, please tell our product manager your needs, we can offer customized service)
Final products application:
Fuel oil by scrap tire to oil pyrolysis plant applicaiton
After disposing of waste tires by scrap tire to oil pyrolysis plant, you can get three different byproducts-fuel oil, carbon black and steel wires. The fuel oil as the main byproduct can be sold to brick factory, cement factory etc. as fuel directly. Carbon black and steel wires also can be sold to other factory to help you make profits.
Please feel free to leave your contacts here and your privacy is protected. A competitive quotation will be provided according to your detailed requirement within one business day.