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Oil yield of raw materials

big car tires, truck tires, OTR tires 45%
Small car tires, motorcycle, bicycle tires 35%
Rubber cable sheath, rubber soles 35%
All kinds of rubber sheets or carpets 30%
Unclassified rubbers 35%
Pure PE/PP/PS plastics 90%
Pure ABS plastics 40%
Pure white plastic sheets 70%
Food packaging bag 40%
Dry Paper-mill waste 60%
Wet Paper-mill waste 15%
Plastic household garbage 30%
Pure plastic cable sheath 80%
Aluminum plastic 50%
Oil Sludge 70%
Oil sands 20%
Coal tar oil residue 20%

Why tire pyrolysis recycling plant is critical for the circular economy?

Every year, over 1.5 billion waste tires are generated globally, posing a significant environmental burden if not properly disposed of. Against this backdrop, tire pyrolysis is a crucial method for transforming tires from "waste" into "resources." Through advanced pyrolysis technology, tire pyrolysis recycling plants break down waste tires into basic industrial raw materials such as fuel oil, carbon black, and steel wire, reintroducing them into the industrial chain. This transforms traditional linear "take - make - waste (dispose)" model into a closed-loop "production-recycling-regeneration" cycle, providing a feasible path for the circular economy development of the entire tire industry.

DOING tire pyrolysis recycling plant

Waste tire pyrolysis recycling technology

Closed-Loop Utilization of Waste Tires

Through advanced pyrolysis technology, waste tires are placed in an oxygen-free or low-oxygen environment for high-temperature decomposition, transforming them from waste into commercially valuable products:

Tire Oil: This is the main product generated during pyrolysis and can be used as an alternative industrial fuel in steel mills, cement plants, power plants, etc., or further refined into diesel fuel by pyrolysis oil refining machine.

DOING tire pyrolysis plant

Applications of waste tire pyrolysis oil

Carbon Black: As an important industrial raw material, carbon black has wide applications in rubber, plastics, inks, coatings, and other fields. Recycled carbon black can replace some virgin carbon black, reducing production costs.

DOING tire pyrolysis recycling plant

Tire pyrolysis carbon black usages

Steel Wire: The steel wire skeleton in tires, after separation, can be directly recycled into the steel smelting industry, becoming recycled steel.

DOING waste tire recycling plant

Application of steel wire obtained by pyrolysis

Syngas: Can be used as an auxiliary energy source in the pyrolysis process, achieving energy self-sufficiency and further improving energy efficiency.

DOING tire pyrolysis recycling plant

DOING tire pyrolysis recycling plant syngas recycling system

Through these transformations, tire pyrolysis recycling plants effectively "close" the material cycle of waste tires, turning the original "end point" into a "starting point," achieving effective resource recovery and reuse.

Waste tire recycling pyrolysis plant features: Energy Saving

The value of tire pyrolysis recycling lies not only in waste treatment but also in its significant savings in virgin resources and energy.

Reduced Petroleum Consumption: The main component of tires is synthetic rubber, and the production of synthetic rubber depends on petroleum. Moreover, the pyrolysis recycling of waste tires can obtain fuel oil, which can replace some crude oil, thereby reducing the demand for virgin petroleum resource extraction. This not only alleviates the pressure of fossil fuel consumption but also indirectly reduces the environmental impact of oil extraction and transportation.

Energy Saving and Emission Reduction: Producing virgin carbon black is an energy-intensive and high-emission process. Tire pyrolysis for carbon black recovery saves the enormous energy required for virgin carbon black production and reduces greenhouse gas emissions.

Mineral Resource Conservation: Each waste tire contains 1-2 kg of high-quality steel wire. This steel wire, after recycling, can be directly used to manufacture new steel products, saving iron ore and steelmaking energy.

Economic Value Creation and Industrial Innovation

Tire pyrolysis recycling plants are not merely tools for environmental governance but also important drivers of economic growth and social innovation.

Job Creation: Tire recycling, transportation, processing, and downstream applications of byproducts create jobs for local communities and foster a recycled materials-based industrial chain, promoting regional economic development.

DOING tire pyrolysis recycling plant

DOING tire pyrolysis recycling plant profit analysis

Supporting Downstream Industries: The carbon black and steel wire recovered from pyrolysis can return to manufacturing, providing sustainable raw materials for downstream industries. This reduces the industry's dependence on imported virgin materials and enhances regional resource resilience.

Enhancing Resource Self-Reliance: Localized recycling reduces dependence on imported raw materials, strengthens national and regional resource self-reliance, and builds a more robust and sustainable supply chain.

Compared with waste tire recycling and treatment methods that have safety and environmental pollution risks, such as landfilling, incineration, etc., pyrolysis technology has significant advantages. It enables the complete recycling of tire components, generates virtually no secondary waste, and the process is clean and controllable. Tire pyrolysis recycling plants represent the tire industry's practice of a circular economy, providing technical and economic feasibility.

DOING tire pyrolysis recycling plant

DOING tire pyrolysis recycling plant manufacturer

As a professional supplier of waste pyrolysis recycling plants, DOING has helped more than 100 countries and regions worldwide establish and operate such resource conversion hubs through reliable and efficient pyrolysis plant solutions. If you are interested in a tire pyrolysis recycling plant that complies with circular economy policies, please feel free to contact us. Our professional technicians will provide you with customized solutions and one-stop technical services.

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