Semi-Continuous Pyrolysis Machine·Manufactured by Henan DOING

Semi-Continuous Pyrolysis Machine is an innovative and eco-friendly industrial equipment designed for the treatment of various types of waste, including rubber, plastic, tires, oil sludge, etc. By utilizing semi-continuous pyrolysis technology, these waste materials are converted into valuable energy products such as pyrolysis fuel oil, gas, and carbon black, contributing to resource recycling and environmental sustainability.

Semi-continuous pyrolysis machine manufactured by Henan DOING

As one of our flagship products, the semi-continuous pyrolysis machine manufacturer by Henan DOING offers high efficiency, stable operation, and ease of use. It helps businesses improve production efficiency while maximizing the value of waste material reuse.

Semi-continuous Pyrolysis Machine Technical Specifications

Semi-continuous Pyrolysis Machine 3D Working Video

Semi-continuous Pyrolysis Process Flow

• Raw Material Feeding

Raw materials (such as waste rubber tires, plastics, or oily sludge) are fed into the pyrolysis reactor using a conveyor. The semi-continuous feeding mechanism allows for the continuous operation of the reactor while raw materials are shredded into powder, small pieces, or particles.

• Pyrolysis Reaction

Inside the reactor, the waste materials undergo pyrolysis at high temperatures (200°C to 500°C) in an oxygen-free environment. This process decomposes the raw materials into valuable products like fuel oil gas and carbon black.

Semi-continuous pyrolysis machine working process

• Gas Collection and Condensation

The gas produced during the pyrolysis process is collected and sent to a cooling system. The gas is then condensed into fuel oil in the cooling unit.

• Solid Carbon Black Removal

The solid carbon black produced during pyrolysis is periodically discharged from the big pyrolysis reactor to small reactor, and then discharged. The carbon black can be used as a raw material in industries like rubber manufacturing or being briquetted as a fuel for energy generation.

• Energy Recovery

The non-condensable gases produced during pyrolysis can be utilized as a fuel source to power the heating system of the pyrolysis reactor, reducing the overall energy consumption and lowering operational costs.

• Final Product Storage

The fuel oil and carbon black are collected in separate storage tanks. The fuel oil can be used as a heating energy source for industrial furnaces or boilers, or refined further by pyrolysis oil distillation machine into non-standard diesel; while carbon black can be sold or used in various industrial applications.

Applications of pyrolysis oil and carbon black

Semi-continuous Pyrolysis Machine Key Features

• Semi-Continuous Operation Mode

The semi-continuous pyrolysis machine allows for flexible operation, providing significant advantages over batch pyrolysis systems. The operator can load and unload raw materials without interrupting the equipment’s operation, maximizing production efficiency and reducing downtime. It can finish 3 pyrolysis processes in 2 days. And comparing with fully continuous pyrolysis plants, semi-continuous pyrolysis machine has smaller processing capacities and costs less.

Batch/Semi-continuous/Fully continuous pyrolysis machines

• Efficient Pyrolysis Technology

The equipment uses advanced pyrolysis technology to decompose waste materials at high temperatures, converting them into valuable oil, gas, and solid carbon black. With an optimized designs of raw material feeding, pyrolysis reactor and final product discharging, the whole operation system of semi-continuous pyrolysis machine ensures high energy conversion efficiency and superior product quality.

• Intelligent Control System

Equipped with the PLC (Programmable Logic Controller) system, the semi-continuous pyrolysis machine can continuously monitor and adjust parameters such as temperature and pressure.

• Eco-Friendly Design

The semi-continuous pyrolysis machine is equipped with a multi-stage gas treatment system to minimize harmful emissions. Through efficient condensation, filtration, and purification technologies, the equipment meets international environmental standards. Additionally, the energy produced during pyrolysis (such as gas and oil) is captured and reused, further reducing production costs.

Environment protection devices of semi-continuous pyrolysis machine

• Versatile Raw Material Handling

The semi-continuous pyrolysis machine can process a wide range of waste materials, including waste tires, plastic, rubber, and oil sludge. This broad capability makes it suitable for multiple industries, such as waste recycling, energy production, and industrial waste management.

The Semi-Continuous Pyrolysis Machine manufactured by Henan Doing Company is a high-efficiency, eco-friendly solution for waste recycling and energy recovery. Its innovative semi-continuous operation mode, intelligent control system, and versatile raw material handling make it an ideal choice for businesses seeking to maximize resource recovery while minimizing environmental impact.

For more information or to inquire about our semi-continuous pyrolysis machine or other types of pyrolysis equipment products, please feel free to contact us today.