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Waste Tire Pyrolysis Plant

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waste tyre pyrolysis plant

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Tyre oil is coming out of pyrolysis plant

Oil yield of raw materials

big car tires, truck tires, OTR tires 45%
Small car tires, motorcycle, bicycle tires 35%
Rubber cable sheath, rubber soles 35%
All kinds of rubber sheets or carpets 30%
Unclassified rubbers 35%
Pure PE/PP/PS plastics 90%
Pure ABS plastics 40%
Pure white plastic sheets 70%
Food packaging bag 40%
Dry Paper-mill waste 60%
Wet Paper-mill waste 15%
Plastic household garbage 30%
Pure plastic cable sheath 80%
Aluminum plastic 50%
Oil Sludge 70%
Oil sands 20%
Coal tar oil residue 20%

Advanced waste tire pyrolysis machine for sale

In the global pursuit of sustainable waste management and resource recycling, advanced waste tire pyrolysis machine is widely applied as a solution. The advanced waste tire pyrolysis machine offers a comprehensive and efficient approach to transforming waste tires into valuable resources. Henan DOING's advanced waste tire pyrolysis machine stands out among a group of pyrolysis machines from different manufactures due to the high efficiency, high quality and comprehensive environmental protection.

Doing waste tire pyrolysis machineDOING advanced waste tire pyrolysis machine for sale

1. Key features of Henan DOING's advanced waste tire pyrolysis machine

The waste tire pyrolysis machine supplied by Henan Doing Company has high-efficiency pyrolysis process.The machine is equipped with a sophisticated pyrolysis reactor that ensures efficient decomposition of waste tires. The machine can operate under precise temperature and pressure conditions, maximizing the yield of pyrolysis products.

DOING waste tire pyrolysis machine has quality construction. Built with durable materials like Q345R/245R boiler plate or 304/316 stainless steel, the pyrolysis machine can withstand continuous and heavy-duty operation. The design guarantees a long service life and minimal maintenance requirements.

waste tire pyrolysis machine reactorDetail drawing of pyrolysis reactor

Our waste tire pyrolysis machine for sale has environmental compliance. Henan DOING's equipment is designed with advanced gas purification systems. The system effectively reduces harmful emissions during the waste tire to fuel oil and carbon black pyrolysis process, meeting strict environmental standards of different countries, such as India, Mexico, USA, Russia, China, Itlay, Vietnam, South Africa, Colombia, etc.

2. Classification of Henan DOING 's advanced waste tire pyrolysis machine

DOING's advanced waste tire pyrolysis machine for sale is divided into three categories: batch type tire pyrolysis machine, semi-automatic continuous tire pyrolysis and fully-automatic continuous tire pyrolysis machine.

Types of waste tire pyrolysis machineBatch/semi-continuous/fully-continuous doing advanced pyrolysis machine

Batch type waste tire pyrolysis machine requires continuous shutdown to process raw materials and output products, repeated cooling and reheating. The whole process need about 22 hours per batch. The advantage of the batch type tire pyrolysis machine is that it has a relatively simple structure, flexible operation, and is suitable for processing a variety of different raw materials. Moreover, the investment cost of the machine is usually lower than that of continuous pyrolysis machine.

The semi-continuous waste tire pyrolysis machine combines the processes of continuous and batch type ones. Its dimensions and processing capacity are similar to the batch type. The key differences are in improved feeding (using screw conveyor sealed feeding after pre-treating raw materials) and discharging (using screw conveyor discharge for high-temperature slag without opening the furnace door or waiting for cooling). It saves cooling time compared to the batch type and achieves the production efficiency of three batches in two days. Also, its sealed feeding and discharging technologies keep the production site clean and environmentally friendly.

The fully-automatic continuous tire pyrolysis machine is a new waste to fuel oil processing equipment that is fully automated and controlled by a PLC system. Its main advantage is continuous feeding and discharging without daily shutdowns for cooling to discharge carbon black. It can run 24 hours a day and continuously for around 30-40 days, greatly improving production efficiency and cutting labor costs. Right now, the continuous tire pyrolysis technology is the most advanced and efficient process in the market. It is worth mentioning that Henan Doing has relatively mature continuous pyrolysis technology and many successful project cases for clients to reference.

Differences of the three types of waste tire pyrolysis machineDoing advanced waste tire pyrolysis machine comparison diagram

3. Outputs of Henan DOING's advanced waste tire pyrolysis machine

The whole waste tire pyrolysis process mainly follows the working flow: waste tires feeding--- heat pyrolysis reactor---tire pyrolyzed into the oil gas---oil gas cooling into liquid fuel---uncondensable flammable gas cleaning and recovered to heat the pyrolysis reactor---exhuast gas purification---carbon black discharging and steel wire collection. After the pyrolysis process, the waste tire pyrolysis machine mainly has three outputs: pyrolysis oil, carbon black and steel wire. Each of them has a different purpose.

Pyrolysis Oil: The obtained pyrolysis oil can be used as an alternative fuel for various industrial applications, providing a new source of energy. The pyrolysis oil can also be refined. Henan DOING also has advanced oil distillation machine that is designed to refine black oil, heavy tire/plastic pyrolysis oil and industrial waste oils into light diesel. The refining process involves distillation, cooling, decoloring and deodorizing systems. The residual material after distillation is similar to asphalt and can be used for paving or further refined.

Carbon Black: The carbon black can be reused in the rubber and plastics manufacturing industries.

Steel Wire: The recovered steel wire can be recycled and remelted, it can also be sold directly.

These outputs also have significant economic benefits as showed in the following profit analysis of DOING 10ton advanced waste tire pyrolysis machine for sale:

Profitability Analysis For 10tpd Waste Tyre Pyrolysis Machine
Cost
Waste Tyre10t * 80 USD/t = 800 USD
Electricity Consumption20 USD
Manpower3 persons * 10 USD = 30 USD
Revenue
Fuel Oil4t * 400 USD/t = 1600 USD
Carbon Black3t * 30 USD/t = 90 USD
Steel Wires1.5t * 200 USD/t = 300 USD
Profit1140 USD

4. After-sales service of Henan Doing's advanced waste tire pyrolysis machine

Henan Doing offers comprehensive after-sales services to customers. A professional team is available for installation, commissioning, and training of local operators. Technical support is provided promptly to ensure the smooth running of the waste tire pyrolysis machines in different regions.

waste tire pyrolysis machine manufacturerWaste tire pyrolysis machine manufacturer services

If you are searching advanced waste tire pyrolysis machine for sale, DOING's waste tire pyrolysis machine is a trusted product for you. We will wholehearted provide you with professional consulting service to help you choose the most suitable machine and meet your needs.

  • WHY US
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  • 1. Qualified manufacturer and equipment with ISO and CE certificate
  • 2. Professional consulting team for offering free quote, market analysis and project guidance
  • 3. Technical department for providing technical support, project design and layout drawing
  • 4. Skillful installation team for field installation, commissioning and operation training
  • 5. Responsable after-sale service to keep customers away from troubles during daily operation

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