Biomass carbonization machine refers to turning biomass waste materials into charcoal through pyrolysis under a high temperature and oxygen-free atmosphere. It is a good way to achieve resource utilization and make great profits.
DOING biomass carbonization equipment can process a wide range of raw materials, mainly including but not limited to wood, fruit shells (such as coconut shells, palm shell, peanut shells), biomass waste (corn cob, rice husk, straw, forestry residues, bamboo), etc. Different raw materials can be carbonized to obtain products with different properties and uses.
Raw materials
The process of biomass carbonization machine can be roughly divided into four stages: preparation, preheating and drying, carbonization (pyrolysis), and cooling:
1. Prepare the raw materials
First, the biomass raw materials, such as branches, bamboo and coconut shell, need to be collected and processed. These raw materials need to be crushed to ensure that their size is suitable for the carbonization process. Generally, in order to meet the needs of continuous production, the size of raw materials is about a few centimeters.
2. Preheating and drying
The processed biomass raw materials are sent to the preheating and drying part of the equipment. In this stage, the raw materials are heated to a certain temperature to remove the moisture in them and prepare for the subsequent carbonization process.
Dryer
3. Carbonization
After preheating and drying, the biomass raw materials enter the carbonization chamber. Under high temperature and oxygen-deficient conditions, the biomass raw materials undergo pyrolysis and are converted into charcoal, combustible gas and other by-products such as wood vinegar and tar.
This stage is the core of the continuous carbonization machine, and its characteristic is that the temperature and carbonization time can be efficiently controlled to promote the effective decomposition of different components. The tar produced in this process will be deposited on the walls of the carbonization chamber, while the combustible gas can be collected for subsequent heating or other purposes.
Carbonization reactor
4. Cooling
The generated charcoal needs to pass through a cooling system to reduce its temperature for safe handling and storage. The cooled charcoal has good structural stability and high energy density and has higher value.
Hot Sale Carbonization Machine | ||
Model | Capacity | Reactor Size |
DY-T-1 | 1T/H | Ф1300mm*14000mm |
DY-T-2 | 2T/H | Ф1600mm*14000mm |
DY-T-3 | 3T/H | Ф1800mm*14000mm |
(Tips: Our engineers can customize carbonization machine that better suits your needs based on your raw materials and requirements.)
1.DOING carbonization machine realizes continuous feeding, continuous carbonization, continuous production of charcoal and other production processes, which greatly improves production efficiency.
2.High efficiency and energy saving: Modern carbonization equipment adopts advanced heat recovery systems, such as circulating heating technology, which can effectively utilize the heat energy generated during the carbonization process, greatly reduce energy consumption, and improve energy utilization.
3.Strong adaptability: The process parameters can be adjusted according to different raw material characteristics and product requirements, which is suitable for the production of a variety of carbonized products, and enhances the flexibility and market adaptability of the equipment.
4.Automatic control: Equipped with an intelligent control system, it can achieve precise control of key parameters such as temperature, pressure, and material transportation, and improve production efficiency and product quality stability.
5.Environmental protection and emission reduction: Through closed design and tail gas purification system, harmful gases generated during the carbonization process are effectively controlled and treated, environmental pollution is reduced, and environmental protection standards are met.
As a professional carbonization machine manufacturer, DOING biomass carbonization machine provides an efficient and environmentally friendly method of converting biomass waste into charcoal. If you are interested and would like more information, please contact us. We are committed to providing you with the best support possible.
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