Coconut shell carbonization machine

Coconut shell carbonization machine uses coconut shells and other organic matter as the main raw materials, and adopts high-temperature heating carbonization method to process coconut shells, and efficiently obtain charcoal, tar, wood vinegar, combustible gas and other products, reducing the content of emissions and environmental pollution. Next, we will introduce to you in detail how DOING coconut shell carbonization machine can carbonize coconut shells and convert them into various useful products.

1.Raw materials of coconut shell carbonization machine

Raw materials of coconut shell carbonization machine

Before using coconut shell carbonization machine to process coconut shell, the coconut shell is pre-treated by washing, drying, crushing, etc. to ensure that the coconut shell reaches the best state before carbonization, thereby improving the carbonization effect and the quality of the final product. In addition, DOING coconut shell carbonization machine can also process various raw materials such as biomass, sludge, garbage, etc.

2. Coconut shell carbonization machine configuration

   Coconut shell carbonization machine 3D video picture

After pre-treatment of coconut shell, it begins to enter the entire carbonization device. DOING coconut shell carbonization machine mainly includes the following 6 systems:

a. Carbonization system: mainly includes drum-type main machine, feeder, carbonizer, conveyor, and finished product cooler. DOING carbonization furnace uses high-temperature gas heating, which can completely carbonize coconut shell in a short time, improve carbonization efficiency, make the carbonization process faster and more efficient, and can be carried out continuously without stopping. Compared with traditional carbonization methods, DOING coconut shell carbonization machine has higher production efficiency.

Carbonization system of coconut shell carbonization machine

b. Gasification system: mainly includes gasifier and gasifier charcoal discharging machine. Coconut shells or other carbon-containing raw materials are converted into combustible gas, which is burned in gas turbines to improve energy utilization.

c. Combustion system: mainly includes gas pipelines and stoves. During the combustion process, the chemical energy in the fuel undergoes a violent oxidation reaction with oxygen in the burner, releasing a large amount of heat, converting chemical energy into thermal energy to drive the entire carbon process.

d. Flue gas purification system: mainly includes purification spray tower, condensation tower, heat exchange tower, and tar separator. The DOING flue gas purification treatment method can not only treat flue gas, but also separate and utilize wood tar and wood acetic acid produced during carbonization, and completely purify and filter out flue gas.

e. Control system: mainly includes control cabinet; real-time monitoring and automatic adjustment of parameters such as temperature, pressure, flow, and gas composition of carbonization equipment.

f. Power system: mainly includes host power system and variable frequency fan. The power system provides power for various mechanical parts in the carbonization equipment to ensure the normal operation of the carbonization machine, and serves as a backup energy supply system when the external power supply is interrupted.

3. Final Products application of coconut shell carbonization machine

Final Product application of coconut shell carbonization machine

The final products of coconut shell carbonization machine are charcoal, tar, wood vinegar, and combustible gas. The final product of coconut shell carbonization machine proportions are roughly: charcoal 30%, wood vinegar 22%, tar 6%, combustible gas 30%, and water 12%. Next, we will introduce you to the specific applications of the products after coconut shell carbonization:

Charcoal can be used for barbecue combustion, metallurgical industry, and adsorption materials. Charcoal is one of the most commonly used fuels in barbecue. It can generate high temperatures when it burns, and it burns relatively stably without flames and smoke. Charcoal can be used as a reducing agent in the metallurgical process. Compared with other reducing agents, charcoal has the advantages of higher purity and relatively mild reaction. As an adsorption material, charcoal has a porous structure and strong adsorption capacity. It can be used to adsorb impurities, odors and pigments in water. At the same time, charcoal can also be used for air purification and adsorption of harmful gases in the air.

Charcoal is the product of carbonization machine

Tar is used as a chemical raw material, fuel supplement and road construction material additive. Tar can be used as a chemical raw material for the production of dyes, spices, medicines, etc.; tar has a high calorific value and can be used as a fuel after proper treatment. In some industrial kilns or boilers, tar can be mixed with other fuels for combustion; in road construction, tar can be used as an additive for asphalt.

Wood vinegar is used in the agricultural and agricultural fields. It contains a variety of organic acids, which can adjust the pH of the soil and increase the activity of microorganisms in the soil. It is mainly used as a plant growth regulator, pesticide adjuvant, etc.; wood vinegar is used in the industrial field, mainly in wood preservatives, deodorant raw materials, etc.

Combustible gas is used for combustion heating and power generation: the main components of combustible gas generally include carbon monoxide, hydrogen and methane. These gases are flammable, and combustible gas can be transported to the combustion furnace to provide heat for drying, heating and other processes; the energy generated by the combustion of combustible gas is converted into electrical energy to meet part of the factory's own electricity needs, and the excess electricity can also be incorporated into the power grid.

DOING ccoconut shell carbonization machine

DOING coconut shell carbonization machine adopts smokeless and environmentally friendly advanced technology, which can be continuously and automatically produced. The whole set of equipment is automatically produced and automatically carbonized, with high carbonization efficiency, strong production capacity, high cost performance, strong practicality. DOING carbonization equipment can be customized in various specifications and models according to user production needs. If you have raw materials such as coconut shells that need to be carbonized, you can contact us at any time.