What are the DOING machines for making charcoal ?

In the global market, charcoal is widely used in cooking, heating, and industrial fuel. With the growing demand for charcoal, efficient charcoal making machine is one of the key concerns of merchants. DOING has 14 years of machine manufacturing experience, and making charcoal machine has been exported to more than 30 countries including India, Thailand, Malaysia, Vietnam, Nigeria, etc. Next, I will introduce DOING machimes for making charcoal and its advantages.

1. Wood crusher

Wood crusher of DOING charcoal making machine

The first step in charcoal production is to process raw materials such as bamboo, coconut shells, rice husks, bagasse, branches, and agricultural waste into suitable sizes. DOING crusher has stable and efficient performance, equipped with high-hardness alloy steel blades and high-power variable frequency motors. The crushing efficiency is 40% higher than that of traditional machine, and it can also save energy. Users can adjust the blade spacing through the smart touch panel to get 3-5mm fine wood chips or 10-15mm coarse particles. For example, after a bamboo charcoal factory in Southeast Asia used DOING crusher, a single device can process 15 tons of bamboo per day. The particle size of the crushed material is uniform, which reduces the processing time of the subsequent molding process. Moreover, the machine adopts modular design, and it only takes 20 minutes to replace the wearing parts, which reduces the downtime maintenance cost.

2. Dryer

Dryer of DOING charcoal making machine

The high moisture content of the raw materials after crushing will affect the quality of the finished charcoal. DOING dryer can control the moisture content of the material at 8%-12% through the hot air circulation system, monitor the drying state in real time, and automatically adjust the hot air temperature and air volume after reaching the preset value to prevent excessive drying and cause volatile matter loss. After using DOING dryer in a sugarcane bagasse charcoal making project in Brazil, the energy consumption per ton of raw material drying was reduced by 18%, the quality of the dried material was stable, and the carbonization rate was increased by 7%. In addition, the machine adopts double-layer stainless steel or Q345 insulation structure, with low heat loss rate and obvious energy saving effect.

3. Carbonization furnace

Carbonization furnace of DOING charcoal making machine

The carbonization furnace is the key machine in the charcoal making process. DOING provides continuous carbonization furnace to meet the needs of enterprises of different sizes. DOING adopts fully sealed oxygen-free carbonization technology. Its rapid heating technology makes the carbonization time as short as 30 minutes. With the intelligent temperature control system, it can produce continuously for 24 hours, with a daily processing capacity of up to 30 tons. DOING carbonization machine adopts modular design and flexible operation. It is suitable for small and medium-sized enterprises, and can also meet some production needs of large-scale charcoal making enterprises.

4. Cooler

Cooler of DOING charcoal making machine

The temperature of the material after carbonization is high and needs to be cooled and shaped in time. DOING cooling system adopts water cooling and circulating cooling water design. The water resource utilization rate reaches 95%, which saves costs and meets international environmental protection requirements. For example, in a coconut shell charcoal making project in Thailand, the DOING cooling system is seamlessly connected with the production line through PLC automation control, which can quickly reduce the charcoal to room temperature to prevent spontaneous combustion.

5. Flue gas recovery machine

Flue gas recovery machine of DOING charcoal making

The flue gas recovery machine is an important environmental protection device for DOING charcoal making machine. Specifically, the flue gas purifier usually includes a spray tower, an oil-water separator and a filter, a dust collector and other machine. These machine can work together to separate the dust, tar, wood acid liquid, etc. generated during the carbonization process, ensuring that the emitted gas meets the EU environmental protection standards, and can also reuse the combustible gas generated by carbonization, which not only saves energy costs, but also reduces environmental pollution.

DOING charcoal making machine manufacturer

DOING charcoal making machine cover the entire process from raw material processing to finished product output. Whether you are a large-scale manufacturer or a small and medium-sized enterprise, if you have raw materials for making charcoal, you can send us inquires, and DOING can provide you with customized solutions and quotations for carbonization machine. Please feel free to contact us.