In India, with its rapidly growing automotive sector and increasing focus on environmental stewardship, establishing a tyre recycling pyrolysis plant is not just an eco-friendly endeavor but a sound business investment. However, navigating the regulatory landscape, particularly the stringent guidelines set forth by the Central Pollution Control Board (CPCB), requires expert guidance.
Waste tyre recycling pyrolysis plant benefits
At Henan Doing Company, we are more than just a tyre pyrolysis machine manufacturer; we are your dedicated partner in transforming waste into valuable resources. With extensive experience in designing, manufacturing, and commissioning CPCB-compliant pyrolysis plants globally and specifically for the Indian market, we offer a complete, end-to-end solution. This Standard Operating Procedure (SOP) outlines the comprehensive journey of establishing a successful and compliant tyre pyrolysis operation in India, guided every step of the way by our seasoned experts.
The Indian Context: Navigating CPCB Guidelines for Tyre Pyrolysis
The CPCB's "SOP for Grant of Consent for Tyre Pyrolysis Oil (TPO) Units" (latest version: 16.01.2024) is the definitive roadmap for setting up and operating a tyre pyrolysis plant in India. This document emphasizes critical aspects like site selection, emission control, waste management, and safety protocols. DOING tyre recycling pyrolysis solutions are meticulously designed to align with these guidelines, ensuring your project achieves all necessary Environmental Clearances (EC), Consent to Establish (CTE), and Consent to Operate (CTO). We understand that compliance is not just an option, but the foundation of a successful venture.
Used tyre recycling pyrolysis sop in India
A Step-by-Step SOP for Tyre Recycling Pyrolysis Plant Setup in India
Our commitment to your success begins long before equipment manufacturing and extends far beyond installation. Here's how Henan Doing Company guides you through every phase of your tyre recycling pyrolysis plant project in India:
Phase 1: Initial Consultation & Comprehensive Feasibility Study
Every successful venture starts with a thorough understanding. We engage in deep discussions to grasp your specific needs:
①Needs Assessment: Understanding your capacity requirements, investment budget, and project timelines.
Market Analysis: Evaluating the supply chain for waste tyres and demand for pyrolysis products(pyrolysis oil, carbon black, steel wire, non-condensable gas).
Waste tyre recycling pyrolysis products and applications
②Preliminary Site Assessment: Advising on initial considerations for site suitability based on CPCB norms.
③Detailed Project Report (DPR) Assistance: Providing the necessary technical data and insights for your project's financial and environmental viability reports.
Phase 2: Site Selection & Regulatory Approvals Facilitation
We assist you in identifying and evaluating potential sites that meet the stringent CPCB guidelines regarding:
Buffer Zones: Ensuring adequate distance from residential areas, water bodies, national parks, and other sensitive zones.
Infrastructure Access: Proximity to roads, utilities (water, electricity), and raw material sources.
Environmental Impact Assessment (EIA) Support: Guiding you through the EIA process, providing technical specifications and data required for submission.
Phase 3: Custom Tyre Recycling Pyrolysis Technology & Equipment Design (Especially Continuous Pyrolysis)
While batch pyrolysis has its place, the Indian regulatory push and market demand increasingly favor continuous tyre pyrolysis technology for its superior efficiency and environmental performance.
Customized Solutions: Our engineering team designs a pyrolysis plant tailored to your specific capacity, raw material characteristics, and desired output quality. The daily waste tyre recycling and processing capacity of continuous tyre pyrolysis plant can reach 50Ton per set.
Focus on Continuous Systems: We specialize in advanced continuous tyre pyrolysis plants that offer:
DOING Fully continuous tyre recycling pyrolysis plant advantages
Higher Throughput & Efficiency: Uninterrupted processing for greater productivity.
Consistent Product Quality: Stable operating conditions lead to uniform pyrolysis oil and carbon black.
Reduced Labor & Energy Consumption: Automated processes minimize operational costs.
Superior Environmental Control: Easier integration of advanced pollution control devices (e.g., multi-stage purifications, dust collecter) for CPCB compliance on emissions.
CPCB compliance tyre pyrolysis plant environmental protection devices
Component Selection: Designing robust systems incorporating CPCB-mandated pollution control equipment (e.g., effective flue gas desulfurization, de-dusting systems, adequate stack height).
Phase 4: Precision Manufacturing & Quality Assurance
Once the waste tyre recycling pyrolysis machine design and solution is finalized, DOING Manufacturing Factory will put your machine order into fabrication.
High-Quality Materials: We use premium-grade, durable steel materials to ensure the longevity and reliability of your waste tyre recycling pyrolysis plant.
Advanced Fabrication and Pre-Shipment Testing: Employing precise manufacturing techniques and strict quality control at every stage, such as all-inclusive tyre pyrolysis reactor head design, three-step welding process, ultrasonic testing of welds, etc.
Waste tyre recycling pyrolysis plant project in India
Phase 5: Seamless Installation & Commissioning
Our expert engineers and technicians travel to your waste tyre recycling pyrolysis plant site in India to oversee and execute the entire installation process.
Site Preparation Guidance: Advising on necessary civil works and utility connections.
Professional Installation: Meticulous assembly and integration of all plant components, adhering to international safety standards.
Rigorous Commissioning: Comprehensive testing and fine-tuning of the entire system to ensure optimal performance, efficiency, and compliance with design specifications and CPCB emission norms.
Waste tyre pyrolysis plant installation site
Phase 6: Comprehensive Operator Training
Empowering your local team is paramount for the long-term success of your plant.
Hands-On Training: Our specialists provide practical, in-depth training for your operators and maintenance personnel.
Curriculum Covers: Safe operation procedures, equipment maintenance, troubleshooting, quality control for output products, and strict adherence to CPCB operational guidelines (e.g., regular monitoring of emission parameters, record-keeping).
Safety Protocols: Emphasizing emergency procedures and personal protective equipment (PPE) usage.
Phase 7: Ongoing Operational Support & Optimization
Our commitment extends far beyond commissioning. We offer continuous support to ensure your plant operates at peak efficiency and remains compliant. Henan DOING offers remote and on-site assistance for any operational queries or challenges.
Why Choose DOING Company for Your Indian Tyre Recycling Pyrolysis Project?
Proven Expertise & Experience: Decades of experience in the pyrolysis industry, with a strong track record of successful pyrolysis plant installations worldwide and a deep understanding of the Indian market.
Recommended Reading: DOING 50 TPD fully-continuous tire pyrolysis equipment installed in India
CPCB Compliance Assurance: Our designs and operational guidance are built around the latest CPCB regulations, minimizing your risk and streamlining the approval process.
Continuous Pyrolysis Technology: We lead with advanced, efficient, and environmentally superior continuous pyrolysis solutions specifically suited for the Indian scale and regulatory environment.
End-to-End Support: From initial concept to ongoing operation, we provide unparalleled support, ensuring a hassle-free and profitable venture.
Reliable tyre recycling pyrolysis plant manufacturer for Indian customers
Sustainability & Profitability: Our waste tyre recycling pyrolysis plants are designed for high yields of valuable products (TPO tyre pyrolysis oil, RCB recovered carbon black, steel) and minimal environmental footprint, ensuring both ecological responsibility and strong ROI.
The opportunity to establish a tyre recycling pyrolysis plant in India is significant, offering a pathway to both environmental benefits and substantial economic returns. With Henan Doing Company as your partner, you gain access to world-leading pyrolysis technology, all-around technical support and a commitment to your waste rubber tyre recycling pyrolysis project's success and compliance in India.
National High-Tech Enterprise
September 3, 2025
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