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Is there fully automatic tyre pyrolysis plant? How does it work?

Fully automatic tyre pyrolysis plant, also called continuous waste tyre pyrolysis plant, is one of our best selling equipment. It is designed to convert waste tyre to fuel oil, steel wire and carbon black.

fully automatic tyre pyrolysis plantFully automatic tyre pyrolysis plant for recycling waste tyre to oil

The functions of automatic tyre pyrolysis plant is same as batch type tyre pyrolysis plant are the same. But there are some differences in operation and running process. automatic equipment has higher efficiency. It is fully automatic and controlled by PLC system, which can achieve automatic feeding, automatic slag discharge, at the same time, it can improve productivity and save labor. So how does automatic tyre pyrolysis plant work? You can browse the 3D running video to learn about the process step by step.

As shown in the video, the running process of automatic tyre pyrolysis plant includes 7 steps: raw material pretreatment, automatic feeding, cracking process, automatic carbon black discharge, oil gas cooling process, syn gas purification, and smoke dust removal.

1. Raw material pretreatment

To ensure the continuity of feeding, it need to pretreat raw material. The waste tires need to be drawn out steel wire first and then broken into small pieces in case of jam during operation.

2. Automatic feeding

In order to ensure the sealing of the entire system, automatic tyre pyrolysis plant uses a spiral feeding system with oil and material seals.

fully automatic tyre pyrolysis plantDOING spiral feeding system

3. Cracking process

Heating the reactor to a certain temperature, the raw materials are continuously pushed through the spiral scraper in the reactor, and at the same time, the oil and gas are continuously cracked out.

4. Automatic carbon black discharge

There are two pipelines at the carbon discharge site, one is to discharge the oil and gas upwards, and the other is to discharge the carbon black downwards. The carbon black is discharged through the spiral slag discharge system to ensure that the carbon black is automatically and continuously discharged.

fully automatic pyrolysis plantOur spiral slag discharge system for automatic tyre pyrolysis plant

5. Oil gas cooling process

Automatic tyre pyrolysis plant uses the professional tube condenser system, which can fully ensure that all oil gas can be cooled to liquid pyrolysis oil.

6. Syn gas purification

Before the syn gas is recycled to heat the reactor, the syn gas purification system is used to remove harmful gases such as hydrogen sulfide, which can control the generation of bad odor.

7. Smoke dust removal

The smoke generated by heating fuel passes through the smoke dust removal device, which can remove dust and harmful gases to meet environmental protection standards.

new technology fully automatic tyre pyrolysis plantDOING new technology fully automatic tyre pyrolysis plant in customer's factory

The automatic tyre pyrolysis plant can process a large quantity of waste tyres. We provide different capacity of equipment for you to choose, such as 20TPD, 30TPD and 50TPD. If you need automatic tyre pyrolysis plant, please contact us.

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