DOING continuous feed biochar reactor for sale

Biomass carbonization technology refers to a thermochemical conversion process in which biomass raw materials are heated at high temperature under anaerobic or anoxic conditions to decompose them into carbonaceous solids (biochar), gas and liquid products. DOING continuous feed biochar reactor has the advantages of wide raw material adaptability, high efficiency and energy saving technology, highly automated operation, excellent production efficiency, etc., and can become your preferred partner for biochar business.

1. Working principle of continuous feed biochar reactor

DOING 3D video of continuous feed biochar reactor

The continuous feed biochar reactor is mainly composed of raw material pretreatment system, feeding system, carbonization reaction system, cooling system, circulation system and discharging system. Its working principle is as follows:

Raw material pretreatment: The double-shaft crusher crushes the raw material into particles below 30mm, and then sends it to the drum dryer to dry it until the moisture content is below 15%, reducing the load of the charcoal making ovens.

Feeding: The biomass raw material is fed into the charcoal making oven through a spiral feeder. The biomass raw material enters from one end of the feed pipe, and the drive device drives the spiral blade to rotate at high speed, and pushes the raw material axially to the reaction area by virtue of the pitch rotation force.

DOING charcoal making oven of continuous feed biochar reactor

Carbonization reaction: The sealed charcoal making oven is heated by an external heat source such as a burner. The biomass raw material moves along a certain path in the closed carbonization furnace. Under oxygen-free high temperature conditions, the organic matter in the raw material decomposes to produce combustible gas and biochar.

Circulation system: Combustible gas is produced during biomass carbonization. After purification and separation, the combustible gas is sent to the combustion chamber for combustion treatment through an induced draft fan. The generated hot gas continues to heat the charcoal making oven, and the exhaust gas is discharged after being treated by a shaklon dust removal and tail gas purification tower.

Cooling: The material that has completed the carbonization reaction enters the cooling system and is cooled to room temperature through natural cooling or DOING circulating water cooling device.

Discharging: The cooled biochar is discharged through the discharging system for subsequent processing or packaging.

2. Advantages of DOING continuous feed biochar reactor

Raw material of continuous feed biochar reactor

Wide adaptability to raw materials: It is adaptable to all kinds of biomass raw materials, whether it is common crop straw, rice husks, sawdust, bamboo, coconut shell or some special forestry and agricultural waste, it can be efficiently converted into biochar.

High-efficiency energy-saving technology: DOING continuous feed biochar reactor adopts advanced heat conduction design to improve energy utilization efficiency. And the heating system can accurately control the temperature and reduce energy loss during the carbonization process of biomass raw materials.

Excellent environmental performance: Equipped with an efficient tail gas treatment device, it can effectively filter the harmful gases generated during the carbonization process, in line with international environmental standards.

DOING continuous feed biochar reactor advantages

Highly automated operation: Equipped with a PLC system, the continuous feed biochar reactor can realize continuous feed and intelligent control of the entire biomass to biochar carbonization process, and can accurately adjust various equipment parameters according to the characteristics of different biomass raw materials and production needs.

Excellent production efficiency: With a large processing capacity, more biomass raw materials can be processed per unit time, improving biochar production efficiency. And the continuous feed biochar reactor equipment has a compact and reasonable structure design, occupies a small area, and can save production space for enterprises.

3.Continuous feed biochar reactor manufacturer-Henan DOING Company

Continuous feed biochar reactor manufacturer-Henan DOING Company

Experience: 14 Yeards+ of machine fabrication and export experience, who has delivered machines in time to 100+ countries and regions, and got good feedback.

Services: We provide a complete service system for continuous feeding biochar reaction equipment. Presale service , we support you to visit the factory workshop, customize exclusive configuration solutions, and plan the equipment installation site; On-sale service, we control the equipment production status and communicate the manufacturing progress in a timely manner; After-sale Service, we provide a one-year warranty, guide installation and commissioning, and carry out technical training to help you skillfully use and maintain the equipment.

DOING continuous feed biochar reactor manufacturer

The above is the principle of the continuous feed biochar reactor and the product introduction of DOING. If you have raw materials that you want to turn into biochar, you can send us pictures and processing capacity. Our project manager will provide you with a suitable solution, and send you relevant cases and suitable quotations to make your continuous feed biochar reactor work efficiently.