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tyre recycling pyrolysis plant

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Tyre oil is coming out of pyrolysis plant

Oil yield of raw materials

big car tires, truck tires, OTR tires 45%
Small car tires, motorcycle, bicycle tires 35%
Rubber cable sheath, rubber soles 35%
All kinds of rubber sheets or carpets 30%
Unclassified rubbers 35%
Pure PE/PP/PS plastics 90%
Pure ABS plastics 40%
Pure white plastic sheets 70%
Food packaging bag 40%
Dry Paper-mill waste 60%
Wet Paper-mill waste 15%
Plastic household garbage 30%
Pure plastic cable sheath 80%
Aluminum plastic 50%
Oil Sludge 70%
Oil sands 20%
Coal tar oil residue 20%

How much space does a biomass pyrolysis plant require?

For enterprises planning to invest in biomass pyrolysis projects, it is crucial to understand the size and reasonable layout of the space required to build a biomass pyrolysis plant. The space planning in the construction of the plant directly affects the production efficiency and operating costs.

The space required for biomass pyrolysis plants of different sizes varies greatly from 500-2000+㎡, and it is necessary to comprehensively consider multiple factors such as the scale of plant operation, the type of equipment used, and the requirements for raw material processing.

Biomass pyrolysis plant scale

The production scale is the core parameter that determines the biomass pyrolysis plant space.

A small or medium-sized biomass pyrolysis carbonization plant with a daily processing capacity of 5-10 tons may only need 500-1000 square meters, while a large industrial-scale production line with a daily processing capacity of more than 50 tons may require more than 1500 square meters of space.

Biomass pyrolysis equipment layout

A complete biomass pyrolysis plant usually contains several key functional areas: raw material pretreatment area, pyrolysis carbonization main area, finished product storage area and auxiliary facilities area. The raw material pretreatment area requires sufficient space for crushing, drying and other processes; the pyrolysis carbonization main area is the core area. The final products (bio-oil and biochar) also require a certain amount of storage space before use or sale. The size of the finished product storage area depends on the output and storage cycle of the carbon product. If the charcoal needs to be further processed into blocks or sticks, the floor space of the charcoal briquette making machine also needs to be considered.

biomass pyrolysis plant.jpgBiomass pyrolysis plant process flow

Auxiliary facilities also need to be included in the overall planning, such as office areas, power distribution rooms, maintenance areas and safety areas, which need to be included in the total area. In addition, for environmental compliance, buffer zones and environmental protection measures may require additional land. Reasonable functional zoning can not only optimize space utilization, but also improve material flow and production efficiency, and reduce operating costs.

Biomass raw material characteristics

Before the biomass enters the reactor, sufficient space is required to store the raw materials, and if a large amount of biomass is processed intermittently, the space may be very large. The raw material storage area usually needs to occupy 30-40% of the total area, which is closely related to the type of raw materials and the storage method. For example, loose straw raw materials require more stacking space than shaped raw materials such as wood blocks and wood chips.

Choosing the right biomass carbonization machine is crucial to space utilization. Continuous carbonization systems save more space than batch types, and highly automated equipment can reduce the manual operation area. DOING's engineering team can provide personalized space planning solutions and equipment selection recommendations based on your specific raw material characteristics and expected output.

biomass carbonization machine.jpgDOING continuous biomass carbonization machine

In short, the space requirements of a biomass pyrolysis plant need to comprehensively consider multiple factors such as raw material characteristics, production scale, equipment selection, etc., and may vary depending on the specific circumstances of the plant design and local regulations. DOING has rich experience in planning biomass pyrolysis projects and can provide full-process professional services from site evaluation to equipment layout according to the specific needs of customers.

If you are planning a biomass pyrolysis project, please feel free to contact our technical team. We will provide scientific and reasonable space planning suggestions and efficient biomass carbonization machine solutions based on your specific situation to help you maximize your investment benefits.

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